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<title>RoboSavvy Forum</title>
<subtitle>Robosavvy Forum: The largest online community of Humanoid Robot Builders</subtitle>
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<updated>2011-10-24T21:35:31+01:00</updated>

<author><name><![CDATA[RoboSavvy Forum]]></name></author>
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<entry>
<author><name><![CDATA[mog123]]></name></author>
<updated>2011-10-24T21:35:31+01:00</updated>
<published>2011-10-24T21:35:31+01:00</published>
<id>http://forum.robosavvy.com/viewtopic.php?t=7288&amp;p=32579#p32579</id>
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<title type="html"><![CDATA[Custom Humanoid Robot Parts?]]></title>

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Well, I'm located in Poland so this might not help you at all, but I'm cutting all my sheets at amaprofil (<!-- m --><a class="postlink" href="http://www.amaprofil.pl">http://www.amaprofil.pl</a><!-- m -->). For cutting my parts with some spares they took like a 100-120$ + shipping. Then you just need to bend em on your own. If you're not that greedy, they can bend it for you. last time I checked it was 10$ for them to start up the machine and 0,7$ per bending.<p>Statistics: Posted by <a href="http://forum.robosavvy.com/memberlist.php?mode=viewprofile&amp;u=1932">mog123</a> — Mon Oct 24, 2011 9:35 pm</p><hr />
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<entry>
<author><name><![CDATA[Joe]]></name></author>
<updated>2011-10-24T05:05:48+01:00</updated>
<published>2011-10-24T05:05:48+01:00</published>
<id>http://forum.robosavvy.com/viewtopic.php?t=7288&amp;p=32568#p32568</id>
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<title type="html"><![CDATA[Custom Humanoid Robot Parts?]]></title>

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l3v3rz, thanks for the tip about shapeways.com; I hadn't seen them before and they look like a great option.<br /><br />mog123, is there a water cutting company you particularly like?  I've spent some time surfing around for one but haven't yet found one that seems hobbyist-friendly.<br /><br />Thanks,<br />- Joe<p>Statistics: Posted by <a href="http://forum.robosavvy.com/memberlist.php?mode=viewprofile&amp;u=299">Joe</a> — Mon Oct 24, 2011 5:05 am</p><hr />
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<entry>
<author><name><![CDATA[mog123]]></name></author>
<updated>2011-10-14T09:10:58+01:00</updated>
<published>2011-10-14T09:10:58+01:00</published>
<id>http://forum.robosavvy.com/viewtopic.php?t=7288&amp;p=32485#p32485</id>
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<title type="html"><![CDATA[Custom Humanoid Robot Parts?]]></title>

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This is how I design my parts.<br /><br />I model them in inventor as metal sheets. I make holes smaller for screw threads (ie. diameter of 2,45 for an m3 screw). I unfold the bracket and edit it and add holes on the lines that I'm supposed to bend (I'm not paying for additional bending lol). Then I save a copy of the flattened part with holes and export is (save copy as...) as a dwg or dxf and send it to a water cutting company.<p>Statistics: Posted by <a href="http://forum.robosavvy.com/memberlist.php?mode=viewprofile&amp;u=1932">mog123</a> — Fri Oct 14, 2011 9:10 am</p><hr />
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<entry>
<author><name><![CDATA[l3v3rz]]></name></author>
<updated>2011-06-30T13:46:36+01:00</updated>
<published>2011-06-30T13:46:36+01:00</published>
<id>http://forum.robosavvy.com/viewtopic.php?t=7288&amp;p=31624#p31624</id>
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<title type="html"><![CDATA[Custom Humanoid Robot Parts?]]></title>

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If you're not mechanically minded or have right tools (like me) then 3D printing is a great way to go.  Design in google sketch up - send to shapeways.com to print. Take about 2 weeks and you have precision part.  2mm abs plastic is strong enough for hobby brackets.  Plus you may even find open source/public ones you down load and modify for the RN on the thingyverse or other sites.<br /><br /><img src="http://dl.dropbox.com/u/33314026/IMG_1489.jpeg" alt="Image" /><br /><br /><span style="font-weight: bold">3D printed robot with ultra cheap servos and Pololu micro-controller.</span><p>Statistics: Posted by <a href="http://forum.robosavvy.com/memberlist.php?mode=viewprofile&amp;u=1101">l3v3rz</a> — Thu Jun 30, 2011 1:46 pm</p><hr />
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<entry>
<author><name><![CDATA[i-Bot]]></name></author>
<updated>2011-06-30T11:20:23+01:00</updated>
<published>2011-06-30T11:20:23+01:00</published>
<id>http://forum.robosavvy.com/viewtopic.php?t=7288&amp;p=31621#p31621</id>
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<title type="html"><![CDATA[Custom Humanoid Robot Parts?]]></title>

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When you say &quot;brackets&quot;, I assume you mean non structural parts. Any load bearing parts really need thicker plastic or metal.<br /><br />Thin aluminium can be cut with scissors. Try drinks cans, thin aluminium cookware and other scrap.  Gloves are advisable, also small file or abrasive sheet to remove sharp bits. Dismantle old scrap small domestic electronic equipment (vcr, tv, laptop) for screws, brackets, and fixings.<br /><br />Plastic sheet, like Plastruct can be cut with scissors and there are plenty of other mouldings. Plastic fizzy drink containers provide thin plastic sheet. Try different glues. Build layers or structures to increase strength.<br /><br />Show us how you get on.<p>Statistics: Posted by <a href="http://forum.robosavvy.com/memberlist.php?mode=viewprofile&amp;u=159">i-Bot</a> — Thu Jun 30, 2011 11:20 am</p><hr />
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<entry>
<author><name><![CDATA[robogeek3]]></name></author>
<updated>2011-06-30T07:22:14+01:00</updated>
<published>2011-06-30T07:22:14+01:00</published>
<id>http://forum.robosavvy.com/viewtopic.php?t=7288&amp;p=31618#p31618</id>
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<title type="html"><![CDATA[Custom Humanoid Robot Parts?]]></title>

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I want to make custom parts for my robonova. So what should I use to shape the brackets? I do not have anything special I can use to cut out parts, just scissors. Is there a durable cardboard or aluminum? Clay?<p>Statistics: Posted by <a href="http://forum.robosavvy.com/memberlist.php?mode=viewprofile&amp;u=1688">robogeek3</a> — Thu Jun 30, 2011 7:22 am</p><hr />
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